Distrubuted control system training Part 1

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June 2012

Yokogawa Electric Corporation

YOKOGAWA VIETNAM CO.LTD

SERVICE DEPARTMENT

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Lunch: 12:00 – 1:00 pm Session Resume: 1:00 – 3:00 pm Tea Break: 3:00 – 3:15 pm

Sessions Ends: 4:00 pm

CENTUM VP Engineering Course

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Project Common Definition

Day 1

FCS Configuration I/O Module Configuration Software Switches Configuration Message Configuration

Control Drawing Builder

Day 2

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Day 3

Course Contents

HIS Configuration Window Configuration

Day 4

Graphic Builder

Day 5

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Dual redundant Token-passing bus for our DCS since 1975 as

reliable & robust control bus

• 20,000 + systems have been installed worldwide

37 years History and the continuity

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Max no of stations 256

Max no of stations per

HIS : Human Interface Station FCS : Field Control Station BCV : Bus Converter

CGW : Communication Gateway

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– CENTUM VP is applicable for various types of applications and for various system architectures

– Seven 9’s (99.9999959) hardware availability

– Pair & Spare technology to keep higher control loop availability

– Intuitive look & feel HMI design

– The latest technologies can be applied in the control systems

– Easy integration with other subsystems

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CENTUM VP System Configuration - Overview

-Vnet/IP: Real-time Control Network -Ethernet: Information Network

-Exaopc: OPC Server

- Exaquantum : Plant information management system

Operator Station (HIS)

Field Network

Dual Redundant Vnet/IP

Real-time Control Network FCS Sub system gateway

Open Display Style Console HIS

Enclosed Display Style Console HIS

ESD / F&G

Client PC

Safety Instrumented System Controller

OPC server Exaopc

ProSafe-RS SENG

TSE server and/or ENG

Desktop type HIS PRM

ProSafe-RS SCS

Unified Gateway Station (UGS)

Ethernet Plant Information

Management System Exaquantum 3rd party wireless gateway

3rd party Sub systems STARDOM

Asset management

station

for FF/HART devices

YOKOGAWA VIETNAM CO,LTD

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Plant Resource Manager (PRM)

the field devices but specifically the “intelligent” devices such as those with

either HART or Fieldbus communication.

devices more than a standard control system can do Maintenance personnel use this tool to see the health of the field devices It constantly monitors all of the devices on a periodic basis which is user defined.

work with PRM A valve “plug-in” is calibration software which allows the custom set up of the individual valve This allows the software to calibrate the valve around the specific dynamics and responses of the valve.

replacement of the device.

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This provides OPC Server functions to enable applications in a supervisory

PC to access CENTUM VP data This provides a links between control layer and business data processing layer.

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GSGW, APCS & Router

 Advanced Process Control Station (APCS)

An APCS advanced process control station implements control functions with a general-purpose PC connected to a Vnet/IP, aimed at improving advanced control and plant efficiency.

 Generic Subsystem Gateway Package (GSGW)

With a general –purpose PC connected to Vnet/IP, GSGW packages can collect and set various type of data from subsystem using an OPC DA server They can easily connect and set subsystem data without creating dedicated communications programs.

 Router

A router with security function to ensure the security of a Vnet/IP network

is used to connect the bus 2 side with an external network such as Intranet.

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 Various types of the operation views are prepared

 One-touch operation for related information

– Alarm dialog, trend graph, Graphics, and faceplates can be called up from each other based on the related tag without engineering

Ex Click alarm message then the related faceplate is shown

 Large Capacity

– Max No of Tags: 1,000,000 per system

– Real-time trend Points: 3,328 per HIS

are available

– Single, dual, Quad LCD are available.

– Wide monitor is also available.

– Operation keyboard and touch screen are also

available

 Real-time Alarm Management View

Features of HIS (Operation Station)

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Solid Style Console

Windows 7, VISTA, and 2008 server

Desktop, Solid Style Console and Open Style Console

Mouse/Operation Keyboard/Touch panel

Single, Dual and Quad-monitor are available

Open Style Console

Desktop Type

HIS Hardware

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Display Lay-out of HIS

Windows Desktop = Whole Area of CRT

System Message Banner = Alarm Display Area

Browser Bar = Navigation Tool

Container Window = Container Window or Pop up Window

* Frame = An element of Container Window

* Tab = Switches display

* View = An element of Frame or Pop Up Window (R3 HIS Window)

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Examples of Frames and Pop-Up Window

System Message Banner

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grouped by function

Operation Keyboard Features

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Field Control System

I Process Control Functions

Four Types of FCS to choose from, for Flexible System Configuration: FIO, FCS for RIO, Compact FCS for FIO, and Compact FCS for RIO, according to your

application requirements, for system expansion or replacement.

KFCS/KFCS2

(Standard/Enhanced)

FIO

LFCS/LFCS2 (Standard/Enhanced) RIO

PFCS (Compact) RIO

FFCS (Compact) FIO

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– Seven 9’s (99.9999959) hardware availability

– Pair & Spare technology for

higher control loop availability

– One controller handles 1,760 analog signals and 4,096 digital signals

– Various field digital protocols can be handled: Foundation Fieldbus, ISA100, PROFIBUS, Ethernet/IP, HART, etc

– Up to 13 extra I/O racks

– Up to 50km distance remote I/O rack

– Regulatory Control blocks, Sequence Control Blocks, Arithmetic blocks, etc

– 7,000 functions work on a controller

– All the control application runs in the highly reliable controller hardware

FCS (Field Control Station)

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FCS (Field Control Station)

Address setting on the backside of the

FCS (CPU card)

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All data are equalized in real time without

affecting the control communication among

all HIS’s

Dual Power

Dual ESB/ER bus

Dual I/O modules

Analog, Digital, Fieldbus, Serial

Redundant Configuration of CENTUM VP

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 Both CPU modules are processing independently, so CENTUM achieves

real bumpless switchover (For Redundancy purpose)

 A p air of CPU chips is on each CPU module

– Each CPU is processing independently

• This is not for redundancy purpose

 Result c hecking

– Processed results of CPUs are every time compared each other – If the results are not congruous, control switches to the stand-by module (To avoid the effect of transient error)

Vnet/IP I/F

Power card Power card

Coupler Coupler Vnet/IP

IO bus I/F

CPU 1 CPU 2

PIO I/F PIO I/F

Vnet/IP I/F Main

memory

with

ECC

Main memory with ECC

Pair & Spare CPU Architecture

Error-Correcting Code repairs transient bit inversion errors

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– Almost 200 types of function blocks.

– Regulatory Control blocks, Sequence Control Blocks, Arithmetic blocks, etc.

– Any types of function blocks can work in a controller at the same time

– Control logics are generated by the combination of function blocks

– The processing period can be specified for each function block: 1-sec, 500-msec, 250-msec, 100-msec, and 50-msec can be chosen

Control Function

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Proprietary info goes here…

Control Network (Vnet/IP)

 Vnet/IP is the control network that incorporates general communication func tion without losing highly reliable, real-time, and stable communication

 1G bps Ethernet based control network

 Being published by IEC as industrial communication standard PAS

Open

time Reliable

Real-YOKOGAWA VIETNAM CO,LTD

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neral Ethernet equipment

rs (Layer 2 switches and Layer 3 switches)

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Proprietary info goes here…

Vnet/IP Network Configuration

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HIS/ENG Open Vnet

HIS Open Vnet

PIMS Open

3rd Pty Appl Open

FCS

Vnet

PLC

Open Field Eye

Server

Open

GSGW Vnet Open

Vnet/IP – 1 Gbps Control Network

Open Communication (TCP/IP)

Control Communication (Vnet Protocol) Control Communication (Vnet Protocol) LAN2 cable

LAN1 cable

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Vnet/IP Features (bandwidth partitioning Control)

Open

Communication

Spare for Control

Communication Backup

In case of errors in BUS 1, control is shrift to BUS 2

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Station 24

Network Address:

BUS 1: 172.16 3.24 BUS 2: 192.168.131.48

Station 34

Network Address:

BUS 1: 172.16 2.34 BUS 2: 192.168.130.68

Alternate Addressing for BUS 2: 192.168.[128+DD]

[128+DD+SS]

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One I/O node has 8 I/O module slots

I/O nodes are connected by the remote I/O bus (ESB Bus)

– Up to 10 m from the FCS CPU node to the end of the I/O node if electric cables are used as the ESB bus

– Up to 50 km in case of optical cables as the ESB bus

Max 9 I/O nodes/Line Total Max 13 I/O nodes (without CPU node)

CPU node

I/O node

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Eight FIO slots

EC401 ESB bus coupler(Note)

Note: Two I/O slots are to be used for NIU extension AIP504 VnetIP coupler (10BASE2 VnetIP cable is used.)

Detachable bottom unit

Centum VP Compact type

System Specification (FFCS)

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Page.48

VRAM,

16000000 colors can be specified.

80GB HDD (recommended minimum)

Video memory (512 MB minimum)

Page.48

HW/SW Requirement: Software

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1 Virtual Test Function

simulates the functions and operation of the FCS and runs under an HIS

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Tag01 PID

I/O simulator HIS01XX

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Review the I/O list, process control methods

and necessary hardware.

Basic Design

Using organized and structured windows to realize the desired control functions (regulatory control, sequence control and unit supervision) and the operation and monitoring

functions.

Detailed Design

Design detailed items (program configuration, creation of data list) for the regulatory control, sequence control, unit supervision and the operation and monitoring windows

according to the basic design.

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Using the actual FCS, check the overall validity

of functions and execution timings that were checked individually through the unit test.

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Expansion and Modification

Expand the station, as well as add and

change functions.

Review the I/O list, process control methods

and necessary hardware.

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1 Start System View

Start  Programs  YOKOGAWA CENTUM  System View

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Start Default Project Creation

When the System View could not identify an existing current or default project, it will prompt the user to create a default project with the dialog box

as shown below Click [YES] to create the default project

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Project name is an alphanumeric character string less than 8 characters

The comment within 32 alphanumeric characters or 16 double - byte characters may be entered as the project description

Moreover, an alias can be created for a project An alias of project can be defined with

8 alphanumeric characters

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Creating a HIS folder

A folder for the first HIS database files is created when the default project is created Assign the correct station type and station address as they cannot be modified upon confirmation Additional HIS can be created in future for more HISs

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The project consists of 3 basic folders – Common, FCS and HIS

Additional FCS, HIS or other stations can be created under the pull down menu Select project  Right click on project  Create New  HIS or FCS

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 The Project’s Attribution Utility is an engineering tool that

makes it convenient to register a project created from other

PC, to change a project’s properties or to remove the registration of a project.

 Before using the Project’s Attribution Utility, check that the

System View is not running If it is running, the Project Attribute Change Utility cannot run.

 Only one project can exist as default project or current project in System View

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When any one of the FCS’s created in default project is successfully downloaded,

the attribute changes to a current project.

Created the first time when the

-Virtual test with the FCS

Can be downloaded to the FCS

Multiple projects can be created

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Project’s Attribution Utility

To change the Attribute of a Project

To remove a Project from System

View

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Exercise

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Project Common Item Definition

 Station Configuration Viewer

 Security Builder

 Operation Mark Builder

 Engineering Unit Symbol Builder

 Switch Position Label Builder

 Alarm Builder

 Alarm Priority Builder

 Alarm Processing Table Builder

 System Fixed Status Character String Viewer

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From the System View

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Station Configuration Viewer

The Station Configuration Viewer displays the overview of the station configured for the project and a print out can be generated However, modification to the configuration is not allowed in this viewer

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Security Builder

The security policy is set to prevent illegal operations and other problems and ensuring the safety of the system.

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is set to prevent illegal operations and other problems and ensuring the safety of the system

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Security Builder – Window Monitoring

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Security Builder – Window Operation

Users with S3 rights can write data to Block mode,

SV and MV, but users with S2 rights cannot write

data to Block mode, SV and MV.

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Operation Mark Builder

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Operation Mark: Privilege level & Color

Tag Level write access right on function blocks can be changed

Colors:

The following colors maybe used

on operation Marks and maybe temporarily changed on the HIS

Setup window

Privilege Level:

The privilege level required for a

user to attach/remove the

operation mark

Tiêu đề	Centum vp engineering course
Trường học	Yokogawa Vietnam Co. Ltd
Chuyên ngành	Engineering
Thể loại	khóa học
Năm xuất bản	2012
Thành phố	Ho Chi Minh City

Định dạng
Số trang	89
Dung lượng	19,23 MB