Requirements Checklist for ISO/TS 16949:2009
RCGLOBAL(Canada), for internal use only. Page 22 of 57
Important: This checklist shall assist with the assessment of compliance with documentation requirements of ISO/TS 16949:2009.
The standard ISO/TS 16949:2009 shall be used for the interpretation of the standard.
ISO/TS 16949 System Clauses / Requirements M Procedures Y I N X
(continues 7.3.2 Design and development inputs) - documented
These inputs shall include a) - functional requirements - performance requirements b) - applicable statutory requirements - applicable regulatory requirements
c) - applicable information derived from previous similar designs d) - other requirements essential for design and development These inputs
- shall be reviewed for adequacy Requirements shall be
- complete - unambiguous
- not in conflict with each other 7.3.2.1 Product design input
Product design input requirements shall be - identified
- documented - reviewed this shall include
- customer requirements (special characteristics, packaging, etc.) - targets for product quality
- targets for life of the product - targets for reliability - targets for durability - targets for maintainability - targets for timing - targets for cost
Requirements Checklist for ISO/TS 16949:2009
RCGLOBAL(Canada), for internal use only Page 23 of 57
Important: This checklist shall assist with the assessment of compliance with documentation requirements of ISO/TS 16949:2009.
The standard ISO/TS 16949:2009 shall be used for the interpretation of the standard.
ISO/TS 16949 System Clauses / Requirements M Procedures Y I N X
(continues 7.3.2.1 Product design input)
- use of information from previous projects and relevant information from other sources
7.3.2.2 Manufacturing process design input
The input requirements for manufacturing process design shall be - identified
- documented - reviewed including
- product design output data - targets for productivity - targets for process capability - targets for cost
- customer requirements, if any
- experience from previous developments 7.3.2.3 Special characteristics Special characteristics shall - be identified
- be included in the control plan
- comply with customer specific definitions and symbols To include process steps that affect special characteristics
- process control documents shall be identified with the customer’s special characteristic or equivalent symbol
including - drawings - FMEAs - control plans - operator instructions
Requirements Checklist for ISO/TS 16949:2009
RCGLOBAL(Canada), for internal use only Page 24 of 57
Important: This checklist shall assist with the assessment of compliance with documentation requirements of ISO/TS 16949:2009.
The standard ISO/TS 16949:2009 shall be used for the interpretation of the standard.
ISO/TS 16949 System Clauses / Requirements M Procedures Y I N X
7.3.3 Design and development outputs
The outputs of the design and development process shall be - in a format that enables verification against the input requirements - approved prior to release
Design and development output shall
a) - meet the design and development input requirements b) provide appropriate information for
- purchasing - production - service
c) - contain or reference product acceptance criteria
d) define the characteristics of the product that are necessary for its - safe use
- proper use
7.3.3.1 Product design outputs Supplemental Product deign output shall be expressed in terms that - can be verified against product design input requirements Product design output shall include
- design FMEA - reliability results
- product special characteristics and specifications - product error-proofing, as appropriate
- product definition, include. drawings. math data - results of product design reviews
diagnostic guidelines as applicable Product design output
- shall be validated
Requirements Checklist for ISO/TS 16949:2009
RCGLOBAL(Canada), for internal use only Page 25 of 57
Important: This checklist shall assist with the assessment of compliance with documentation requirements of ISO/TS 16949:2009.
The standard ISO/TS 16949:2009 shall be used for the interpretation of the standard.
ISO/TS 16949 System Clauses / Requirements M Procedures Y I N X
7.3.3.2 Manufacturing process design output
Manufacturing process design output shall be expressed in terms that - can be verified against manufacturing process design input requirements Manufacturing process design output shall include
- specifications and drawings
- manufacturing process flowchart/layout - manufacturing process FMEAs - control plan
- work instructions
- process approval acceptance criteria - data for quality
- data for reliability - data for maintainability - data for measurability
- results for error-proofing activities, as appropriate
- methods of rapid detection of product/process nonconformity 7.3.4 Design and development review
At suitable stages, systematic reviews of design and development - shall be performed
The purpose of these reviews is to
a) - evaluate the results regarding their ability to meet requirements b) - identify problems
- propose required actions
The design and/or development review
- shall include representatives of functions concerned with the design or development stage being reviewed
Requirements Checklist for ISO/TS 16949:2009
RCGLOBAL(Canada), for internal use only Page 26 of 57
Important: This checklist shall assist with the assessment of compliance with documentation requirements of ISO/TS 16949:2009.
The standard ISO/TS 16949:2009 shall be used for the interpretation of the standard.
ISO/TS 16949 System Clauses / Requirements M Procedures Y I N X
(continues 7.3.4 Design and Development Review) The results of
- reviews shall be maintained - required actions shall be maintained 7.3.4.1 Monitoring
Measurements at defined stages of design and development shall be - defined
- analyzed
- reported with summary results for management review input 7.3.5 Design and development verification
To ensure that the output meets the design inputs
- design and development verification shall be performed according to planned arrangements (7.1)
Records of verification results - shall be maintained
Records of required actions resulting from the verification - shall be maintained
7.3.6 Design and development validation
To confirm that resulting product is capable of meeting the requirements for specified and intended use or application
- design and development validation shall be performed according to planned arrangements
As feasible, validation shall be completed
- prior to the delivery or use or implementation of the product Records of
- results of validations shall be maintained - required actions shall be maintained
Requirements Checklist for ISO/TS 16949:2009
RCGLOBAL(Canada), for internal use only Page 27 of 57
Important: This checklist shall assist with the assessment of compliance with documentation requirements of ISO/TS 16949:2009.
The standard ISO/TS 16949:2009 shall be used for the interpretation of the standard.
ISO/TS 16949 System Clauses / Requirements M Procedures Y I N X
7.3.6.1 Design and development validation - Supplemental Design and development validation shall be performed according to - customer requirements
- customer programme timing 7.3.6.2 Prototype programme
When required by the customer, the organization shall have - a prototype programme
- a control plan
Where ever possible, for final production the same conditions shall be present as those used in the prototype program, including
- suppliers - tooling
- manufacturing processes
All performance-testing activities shall be monitored for - timely completion
- conformity to requirements
If services are outsourced the organization shall be responsible for - the quality of these services
- technical leadership
7.3.6.3 Product approval process
The procedure for the approval of product and manufacturing processes - shall be recognized by the customer
This product and manufacturing approval procedure shall be - applied to suppliers
Requirements Checklist for ISO/TS 16949:2009
RCGLOBAL(Canada), for internal use only Page 28 of 57
Important: This checklist shall assist with the assessment of compliance with documentation requirements of ISO/TS 16949:2009.
The standard ISO/TS 16949:2009 shall be used for the interpretation of the standard.
ISO/TS 16949 System Clauses / Requirements M Procedures Y I N X
7.3.7 Control of design and development changes Design and development changes shall be
- identified
Records of design and development changes shall be - maintained
Changes shall be - reviewed as appropriate - verified as appropriate - validated as appropriate - approved prior to implementation
The review of design and development changes shall include the evaluation of the effect of changes
- on constituent parts - on delivered product
Records shall be maintained of
- results of review of changes of design and development - required actions resulting from the review